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Model Number |
15A ~ 3000A |
GRP pipe can be fabricated in various ways. The following
is GGT standard for the fabrication of GRP pipes.
Filament wound method is generally used to produce GRP pipe.
Merit of GRP Pipe
The FRP is a widely proved composite material with high strength and corrosion
resistance.
- Corrosion Resistance
Both the inner and outer surfaces of the FRP pipe are corrosion resistant,
eliminating the need for a lining process.
- Strength to Weight Ratio
The specific strength of the FRP pipe exceeds that of steel and stainless
steel
- Light Weight
Fluidity in the FRP pipe is excellent because of small resistance and coefficient
of friction (C=150), reducing the pumping cost. The inner surface is rarely
worn by any possible sands or gravel.
- Size Variety
The FRP pipe is available from 15 mm to 2.5 m in diameter. The standard lengths
supplied are 6, 9, and 12m.
- Low Thermal Conductivity
The FRP pipe has low thermal conductivity, saving the cost of heat insulation.
- Low Thermal Expansion
The FRP pipe has low thermal expansion, lowering deformation and the number
of expansion joints required.
- FDA Compliance
The FRP is made of the certificated materials from FDA, so that the pipe can
be used in applications for drinking water.
Applications
The FRP pipe requires no regular maintenance, allowwing any above ground,
under ground, and subaqueous applications. Do you have to check and repair
your steel pipes Just replace them with the FRP pipes, which is serviceable
semi-permanently
- Sea Water intake & Outfall Piping
- Circulation piping for coling water
- industrial alpplicated food Processing
- Chemical transfer rocessing
- Potable & Sanitary Piping
- Chlorination piping
- Sewage piping
Fabrication of GRP Pipe
GRP pipe can be fabricated in various ways. The following is GGT standard for
the fabrication of GRP pipes. Filament wound method is generally used to produce
GRP pipe.
A. Filament Wound
Filament winding is processed as following: First, roving is immersed into
resin. And wind it continuously on rotational structure called "mandrel"
(normally spiral way) Filament winding is used to fabricate pipes similar
to tubes. And, fiberglass roving strand is impregnated into liquid thermosetting
resin and wound on the rotational axis which has special pattern(Generally,
angle is 54.5° )
The most outstanding characteristics of filament winding products is that
the mechanical stiffness is very high and the capability of absorbing impact
energy is great.
Resins are 30~40% because stiffness is regarded as very important factor
for pressure vessel, pressure pipe and tank, etc. This is depended on resin
volume, winding angle. Thus, fabrication method should be selected appropriately
considering it's use.
Surface veil or chopped strand mat are used inside of filament-wound pipe
to enhance resistant power against corrosion.
B. Hand Lay-up
Hand Lay-up is a way of lamination by laying resin and glass fiber alternatively
on mold until lamination thickness reaches to some point.
This method is used to fabricate fittings and it has advan -tage of getting
various form and shape by laminating using glass fiber, chopped strand mat
and roving cloth in orderly manner, And, even complicated shape also can
be obtained.
It is very important to eliminate bubbles during lamination and in order
to complete lamination structure, segregation is performed manually with
rollers and resin is used to be 60~70% of total volume.
Physical properties can vary depending on the mixing ratio between roving
cloth and chopped strand mat.
Thickness formation of GRP Pipe
GRP pipe is used for a system requiring highly non-corrosive and very strong
stiffness. And, due to it's structure, it has very long life time, almost
forever. Basic material(resin) and supporting material (glass fiber) are used
reasonably and this structure makes the lifetime very long with high stiffness.
Especially, GRP pipe can be fabricated appropriately according to liquid and
system by selecting proper resin and fabrication method for best service with
the system.
- Liner Layer
C-glass fiber is used so it has excel -lent non-corrosion property against
chemical liquids.
- Structural Layer
E-glass fiber is used and it is supp -orting layer of GRP pipe with
mechanical and physical stiffness.
- External Layer
It protects GRP pipe from aging and
deformation originated from environm -ental factor such as ultraviolet rays.
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